Custom Gearboxes
Design engineering support
- Comprehensive assessment and feasibility studies
- Reviews of tolerancing stack-up, backlash, hysteresis, total integrated error
- Life expectancy, speed, torque and duty cycle
- Load values, directions and vibration
Types: Speed increasing and decreasing planetary systems, Right Angle gearboxes, Spur gearboxes
Smaller Sizes | Max Output | Max Input Speed | Max Radial Load* | Max Axial Load* |
6mm (0.25″) | 0.50 in-lbs | 3,750 RPM | 2 lbs | 1 lb |
10mm (0.39″) | 1.50 in-lbs | 5,000 RPM | 10 lbs | 6 lbs |
15mm (0.59″) | 6.0 in-lbs | 8,000 RPM | 20 lbs | 12 lbs |
40mm (1.56″) | 40-70 in-lbs | 5,000 RPM | 120 lbs | 40 lbs |
60mm (2.375″) | 160-200 in-lbs | 4,500 RPM | 150 lbs | 50 lbs |
90mm (3.5″) | 400-500 in-lbs | 4,000 RPM | 450 lbs | 150 lbs |
*Loads at 100 RPM
Any gearbox with a diameter larger than 90mm will be reviewed on a case-by-case basis.
These are general specifications and subject to flexibility depending on the application.
65,000 ft2/6038 m2 manufacturing campus in Farmingdale, New York
ISO 9001, ISO 13485, AS9100, ITAR
Prototyping: China Equipment Partsmaintains a dedicated prototyping center that allows us to support our customers requiring quick turn proofs of concept
Gear Cutting: CNC and manual Gleason Pfauter, Fellows, Mikron & Barber Coleman machines for shaping and hobbing
Gleason Bevel Gear Cutting: Dedicated Gleason bevel gear cutting area
Grinding: CNC and manual Studer & Tschudin OD & ID grinders
Full complementary capability: CNC milling, large and small diameter turning, lathe, mill and drill
Assembly: 4,500 ft2 of temperature controlled with electrical outlets and compressed air at every assembly position. Fully equipped for mechanical and electromechanical assembly and testing. ESD compliant and J-STD-001 certified
Clean room: 1,000 ft2 10K certified clean room
Gear Inspection and Metrology: PECO ND 300 Gear CMM, 2 Brown & Sharp CMM, Keyence vision systems, Vision System, OGP Optical comparators, over 60 gear testers, 150+ master gears
Passivation: Robotically controlled citric acid passivation